Schlötter: Focus on energy saving

Schlötter: Focus on energy saving

Climate change is currently one of the biggest global challenges. Limiting global warming can only be achieved if greenhouse gas emissions are reduced immediately and drastically. To achieve this goal, we are all called upon. For Dr.-Ing. Max Schlötter GmbH & Co. KG, climate protection is more than just a duty, it is a matter close to our hearts.

As a system provider, we take ecological aspects into account both in the development of new electroplating processes and in the design of electroplating systems. This requires new technologies, such as our Slotoloy ZN VX product family. Thanks to a simple, extremely robust and patented anode technology, the formation of cyanide is virtually eliminated. The energy required for metal deposition and electrolyte cooling is reduced by up to 35%, depending on the application.

When designing electroplating systems, we always focus on saving energy and all the resources required for operation. The design of the processes and process steps, as well as all system components, follows this premise.

In order to illustrate the effects of using the Slotoloy ZN VX product family and optimized system technology, we have developed an energy calculator with Smart-Energy. Reduced energy consumption starts with pre-treatment. Our pickling degreaser Slotoclean BEF 1790 can contribute to this. It has a particularly high inhibiting effect, reduces material removal and at the same time effectively reduces the hydrogen input into the base material. This in turn leads to a reduction in heat treatment steps.

Recognizing a critical hydrogen load in the material in good time is very important with regard to the use of energy and high process reliability at the same time. Monitoring requires test methods that deliver reproducible results in short periods of time. Together with IchemAnalytics, we have taken on this challenge. The result is a new type of test bench that enables reliable key figures and process monitoring in 60 - 120 seconds.

You can gain an insight into our experience in the field of hydrogen embrittlement and our collaboration with IchemAnalytics in our product film on the pickling degreaser Slotclean BEF 1790, which we will be presenting on our social media channels shortly before Surface Technology and at our trade fair stand. You can see the new test stand in action at the trade fair.

The patented zinc-nickel alloy baths of the Slotoloy ZN VX product family - Slotoloy ZN 210 VX (barrel application) and Slotoloy ZN 80 VX (rack application) work with a simple, extremely robust and patented anode technology and have proven themselves in practice. This cost-effective alternative to membrane systems has been proven in practice to reduce the amount of chemicals, nickel and energy required for coating and cooling.

Together with Slotopas ZNT 80 passivation and Slotofin GM 2450 sealant, this is the perfect trilogy in terms of corrosion protection and tribological properties. With the Slotofin GM 2450 sealant, Schlötter meets the new standards in the field of lubricant-containing sealants for fasteners. The Slotofin GM 2450 sealant meets the requirements set out in VW 01131 (multiple tightening) or MBN 10544 (hot release behavior), for example.

In order to provide you with the best possible advice and support on all aspects of energy saving and resource conservation, we offer comprehensive support and service with the Schlötter Smart range. Talk to us at Surface Technology Germany about Smart Services, Smart Energy and Smart Resources.

https://schloetter.de / Hall 1, Stand C28

  • Issue: Januar
  • Year: 2020
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Eugen G. Leuze Verlag GmbH & Co. KG
Karlstraße 4
88348 Bad Saulgau

Tel.: 07581 4801-0
Fax: 07581 4801-10
E-Mail: info@leuze-verlag.de

 

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